Transfer Case Disassemble

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    Tools Required
  • Slide Hammer

  • Holding Fixture

  • Rear Pinion and Axle Bearing Remover

  • Slide Hammer with Bearing Adapter

  • Bushing and Bearing Remover – 3–4 inch

  • Case Spreader

  • Mainshaft Support Bushing/Bearing R...

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You may preview the service manual table of contents by clicking below.

Service Manual Table of Contents

Document Tags

Document Title: Transfer Case Disassemble

slide

hammer

fixture

rear

bearing

remover

bushing

case

mainshaft

support

assembly

using

transfer

remove

plug

notice

seal

cautions

output

shaft

inner

race

flat

screwdriver

from

encoder

motor

speed

ring

retaining

mark

shift

fork

spring

gear

thrust

washer

planetary

chain

sprocket

lockup

sleeve

pump

hose

detent

lever

range

input

brass

drift

assembly fixture

transfer case

notice cautions

shaft seal

inner seal

seal race

remove output

case remove

remove encoder

assembly remove

remove rear

rear output

rear case

shaft rear

remove shift

washer remove

lockup shift

shift detent

lever shaft

shaft assembly

lever assembly

remove mainshaft

remove input

using brass

notice transfer case

transfer case seal

case seal removal

seal removal notice

removal notice cautions

output shaft seal

inner seal race

remove output shaft

flat tipped screwdriver

seal race forward

remove encoder motor

remove rear output

rear output shaft

output shaft rear

shaft rear case

remove shift fork

shift fork shaft

shaft thrust washer

thrust washer remove

lockup shift assembly

lockup mode shift

shift detent lever

detent lever shaft

lever shaft assembly

detent lever assembly

remove input shaft

transfer case cleaning

case cleaning inspection

using brass drift

brass drift remove

remove retaining ring

using hydraulic press

mainshaft rear support

rear support bushing

support bushing rear

bushing rear output