Transfer Case Cleaning and Inspection

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Document Title: Transfer Case Cleaning and Inspection

case

clean

cleaning

solvent

remove

bolt

notice

surface

damage

sealing

inspect

broken

cracked

output

shaft

bearing

bore

following

conditions

spun

cracks

input

replace

found

repair

damaged

transfer

disassemble

assemble

location

roughness

brinelling

pitting

rear

faulty

bushing

scoring

wear

bushing

refer

shift

detent

lever

excessive

pump

hose

screen

embedded

debris

movement

range

components

annulus

gear

teeth

chipped

root

fork

surface

engagement

teeth

mainshaft

planetary

carrier

ensure

removed

worn

thrust

washer

above

support

differential

pinion

assembly

splines

gear

inner

lockup

hub

excessively

slight

marks

normal

drive

chain

sprockets

sprocket

driven

mode

spring

shaft

pads

inspect case

case broken

inspect output

spun bearing

replace case

transfer case

case disassemble

disassemble transfer

case assemble

bearing following

rear case

shaft rear

rear bearing

inspect rear

rear output

inspect shift

lever shaft

excessive wear

wear replace

faulty transfer

components clean

damage excessive

debris embedded

embedded root

root teeth

range shift

shift fork

solvent removed

planetary gears

inspect planetary

chipped teeth

inspect thrust

conditions found

inspect mainshaft

replace mainshaft

planetary differential

inspect pinion

pinion gears

conditions chipped

excessively worn

worn gear

gear surfaces

slight wear

wear marks

shift assembly

lockup shift

inspect lockup

engagement teeth

inspect drive

wear inspect

rear support

lockup mode

mode shift

case cleaning solvent

notice machined surface

machined surface damage

surface damage notice

damage notice cautions

notices remove sealer

remove sealer case

sealer case sealing

case sealing surfaces

inspect case broken

case broken cracked

inspect output shaft

conditions spun bearing

cracks replace case

inspect sealing surfaces

repair small scratches

small scratches nicks

scratches nicks soft

nicks soft stone

inspect case threaded

case threaded bolt

repair damaged threads

transfer case disassemble

case disassemble transfer

disassemble transfer case

transfer case assemble

shaft bearing following

following conditions roughness

found transfer case

case assemble rear

output shaft rear

shaft rear bearing

inspect rear output

rear output shaft

refer transfer case

inspect shift detent

detent lever shaft

excessive wear replace

faulty transfer case

damage excessive wear

debris embedded root

embedded root teeth

root teeth replace

range shift sleeve

conditions excessive wear

ensure cleaning solvent

cleaning solvent removed

inspect planetary gears

gears chipped teeth

gears debris embedded

gears excessive movement

excessive movement from

range teeth damage

inspect thrust washer

mainshaft support bearing

inspect pinion gears

inspect planetary differential

following conditions chipped

conditions chipped teeth

excessively worn gear

worn gear surfaces

slight wear marks

wear marks normal

root teeth inspect

lockup shift assembly

shift assembly components

lockup shift engagement

shift engagement teeth

excessive wear inspect

output shaft clean

speed reluctor wheel

replace rear output

mainshaft rear support

rear support bushing

shift system components

lockup mode shift

shift fork shaft

replace shift fork

shift fork shaft

shift fork wear

inspect lockup mode

mode shift fork