Transfer Case Assemble

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    Tools Required
  • Output Shaft Bearing Locknut Wrench

  • Differential Drive Pinion Holding Tool

Assembly

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Service Manual Table of Contents

Document Tags

Document Title: Transfer Case Assemble

output

shaft

bearing

wrench

drive

using

press

install

race

transfer

case

outer

spacer

important

tighten

preload

tooth

contact

backlash

lock

tightentighten

obtained

starting

lbin

surface

ring

gear

mounting

remove

bolts

bolts

pattern

lbft

apply

hammer

mm

in

replace

shim

selection

general

specifications

gmp

canadianp

seal

depth

extension

housing

sealant

mating

silicone

plug

cover

drain

gasket

case using

install output

shaft preload

mounting case

install ring

hammer install

contact pattern

silicone sealant

tightentighten bolts

lbft install

install transfer

case cover

drain plug

gasket tightentighten

tightentighten drain

shaft bearing race

install outer output

outer output shaft

case using press

install output shaft

contact backlash completed

measure output shaft

output shaft preload

shaft preload preloadoutput

preload preloadoutput shaft

starting reused bearing

ring gear boiling

gear boiling water

install ring gear

gear mounting case

gear tooth contact

tooth contact pattern

output shaft shim

shim selection chart

selection chart general

chart general specifications

shaft total preload

lbin output shaft

wheel drive shaft

sealant transfer case

silicone sealant gmp

case tightentighten bolts

using soft faced

soft faced hammer

faced hammer install

hammer install alignment

install alignment pins

lbft install transfer

install transfer case

transfer case breather

transfer case cover

gasket tightentighten drain

tightentighten drain plug

transfer case plug