Transfer Case Assemble

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    Tools Required
  • Holding Fixture

  • Universal Driver Handle

  • Rear Pinion and Axle Bearing Remover

  • Transjel Lubricant

  • Universal Driver Handle – Non-Threaded

  • Seal Installer

  • Front Output Shaft Seal Installer

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You may preview the service manual table of contents by clicking below.

Service Manual Table of Contents

Document Tags

Document Title: Transfer Case Assemble

fixture

driver

rear

pinion

bearing

seal

installer

output

shaft

mainshaft

support

assembly

notice

removed

install

transfer

case

mounting

studs

tightentighten

lbin

using

shift

detent

lever

spring

faces

vent

apply

sealant

gmp

canadianp

gear

retaining

ring

important

lubricate

with

input

half

hammer

brass

drift

outer

race

ensure

square

bore

while

installing

front

plug

planetary

carrier

thrust

washer

equivalent

fork

range

sleeve

align

teeth

spring

rotate

tabs

component

damage

properly

remove

position

slot

pump

hose

screen

area

inner

lockup

drive

sprocket

chain

marks

differential

press

speed

magnesium

nylon

bolts

aluminum

drain

lbft

encoder

motor

tighten

rear output

assembly fixture

lever shaft

shaft seal

input shaft

shaft bearing

outer bearing

ensure bearing

bearing square

shaft install

install output

shaft assembly

install mainshaft

assembly install

shaft thrust

shift fork

range shift

lever assembly

install shift

fork shaft

pump screen

lockup shift

shift assembly

planetary differential

pinion gears

differential pinion

install rear

shaft rear

rear case

case bolts

install encoder

drain plug

plug plug

rear output shaft

detent lever shaft

apply pipe sealant

install input shaft

drift outer bearing

ensure bearing square

bearing square bore

install output shaft

input shaft thrust

shaft thrust washer

thrust washer install

install range shift

range shift sleeve

detent lever assembly

install shift detent

lever shaft assembly

install shift fork

shift fork shaft

lockup shift assembly

lockup mode shift

drive sprocket thrust

sprocket thrust washer

drive chain sprockets

rotate planetary differential

planetary differential pinion

differential pinion gears

pinion gears face

install rear output

output shaft rear

shaft rear bearing

using hydraulic press

output shaft bearing

bearing outer retaining

encoder motor assembly

install encoder motor

loosely install encoder

encoder motor mounting

motor mounting bolts

encoder motor bracket

motor bracket bolt

tighten encoder motor

output shaft seal

drain plug plug