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BULLETINS
CAMPAIGNS
Customer Satisfaction
#N192278580 - Customer Satisfaction Program - Front Cooling Ventilation Seats Inoperative - (Jan 7, 2020)
Safety
#N192273510-01 - Safety Recall - Loose Alternator - (Dec 13, 2019)
#N192283991-01 - Safety Recall - High Pressure Fuel Pump Leak - (Dec 10, 2019)
#N192270600-01 - Safety Recall - Seatbelt Pretensioner Fire - (Nov 25, 2019)
Service Update
#N192277930 - Service Update - Prop Shaft Fracture At Yoke-To-Tube Friction Weld - (Dec 6, 2019)
#N192279350 - Service Update Bulletin - Fog Lamps Inoperative - (Nov 27, 2019)
#N192273400 - Service Update - Positive Crankcase Ventilation Hose Loose - (Nov 1, 2019)
#N192210560 - Service Update - Engine Calibration Torque Model Not Accurate - (Jun 10, 2019)
ENGINEERING INFORMATION
#PIE0544A - Engineering Information - Service Engine Soon (SES) Lamp Illuminated, DTC P1467 Set - (Nov 25, 2019)
#PIE0546 - Engineering Information â Service Engine Soon (SES) Lamp Illuminated, DTCs B2B0D and/or B2B0E Central Gateway Module Codes Unable to Communicate with HSLAN or LSLAN - (Nov 20, 2019)
#PIE0547 - Engineering Information â Pictures of Wire Damage or Incorrect Wire Harness Routings Causing Harness Damage - (Nov 15, 2019)
#PIE0536A - Engineering Information â Oil Leaking From Oil Pan - (Nov 12, 2019)
#PIE0532A - Engineering Information -ÂÂ Power Outside Folding Rearview Mirror Shakes, Clicking and/or Noisy While Folding or Loose Between Mirror Head and Mirror Base - (Oct 11, 2019)
INFORMATION
#18-NA-099 - Working with General Motors (GM) on a Product Assistance Claim (PAC) - (Feb 14, 2020)
#18-NA-073 - Repair Guidelines for Engine Component Wear - (Feb 7, 2020)
#15-NA-010 - Information for New Vehicles with Less than 1,000 Miles that May Not Pass California Smog Inspection or Smog Inspection in Other States - (Jan 23, 2020)
#18-NA-279 - Passive Door Unlocking Inoperative and/or Enabling and Disabling of Passive Unlocking - (Jan 22, 2020)
Part Restriction and Ordering Process Information for OnStar Vehicle Communication Interface Modules (VCIM) (GMNA Only) - (Jan 13, 2020)
#16-NA-383 - Information on Rough Idle, Crank No Start, Extended Crank or Misfire Due to Excessive Carbon on Top of the Valves or Sticking Valves, Malfunction Indicator Light (MIL) Illuminated - DTC P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 Set - (Jan 2, 2020)
#10-00-89-009D - Key Code Security Rules and Information on GM KeyCode Look-Up Application (U.S. Only) - (Nov 26, 2019)
#08-00-89-014F - Use of Dealer Case Management (DCM) and Technician Preparedness for Contacting U.S. Technical Assistance (TAC) - (Nov 25, 2019)
#19-NA-263 - Information on Sludge Inside Oil Fill Cap - (Nov 20, 2019)
#01-08-42-001M - Exterior Lamp Condensation and Replacement Guidelines - (Nov 12, 2019)
#12-08-51-002K - Spray-in Bed Liner General Information and Repair Procedures - (Oct 30, 2019)
#99-04-20-002K - Information on Driveline Clunk Noise - (Oct 29, 2019)
#19-NA-237 - Diagnostic Tip - Diesel Exhaust Fluid System Contamination - (Oct 17, 2019)
#10-00-89-006G - Information for Dealers on How to Submit a Product Information Report (PIR) (Canada Only) - (Oct 16, 2019)
#10-06-05-002H - Clean Exhaust Filter See Owners Manual Now, Cleaning Exhaust Filter Keep Driving Until Message is Cleared or Diesel Partic Filter is Full Continue Driving Displayed on DIC, DTC P2463 May Be Set - (Oct 14, 2019)
#01-06-01-011K - Information on Engine Oil Consumption Guidelines - (Oct 9, 2019)
#16-NA-361 - Information on Transmission Harsh 1-2 Shift Upon First Start Up/Shift of the Day Under Light Throttle - (Oct 8, 2019)
#01-00-89-010N - Comeback Prevention Information and Using Customer Concern Verification Sheets (CCVS) - (Oct 2, 2019)
#19-NA-180 - Duramax Diesel 3.0L New Engine Features - (Aug 28, 2019)
#19-NA-188 - Information on Normal Characteristics After Engine is Shut Off - (Aug 27, 2019)
#16-NA-380 - Diagnostic Tip for SES Lamp Illuminated, Excessive Smoke from Tail Pipe, DTC P2002, P226D or P244A Set - (Aug 26, 2019)
#09-06-04-026R - Identifying Non-GM (Aftermarket) Engine Calibrations for Gasoline Engines Using Tech 2 or GDS 2 (U.S. and Canada) - (Aug 21, 2019)
#17-NA-276 - Loss of Phone Pairing or Favorites, Last Setting of Volume, Station, App, and Audio Settings Change When Vehicle Shuts Down in Demo Mode - (Aug 20, 2019)
#13-00-89-008B - GM Wiring Repair Strategy Information - (Aug 19, 2019)
#00-06-01-026M - Engine Replacement After Severe Internal Engine Damage - Replace Intake Manifold - (Aug 15, 2019)
#07-06-01-016F - Information on Internal Engine Noise or Damage After Oil Filter Replacement - (Aug 13, 2019)
#99-00-89-019R - Global Warranty Management (GWM) Warranty Parts Center (WPC) Parts Return Program Information - (Jul 26, 2019)
#05-06-04-022Q - TOP TIER Detergent Gasoline and TOP TIER Diesel Fuel Information and Licensed Brands - (Jun 26, 2019)
#10-08-45-001G - Information for Electrical Ground Repair - Use New Replacement Fasteners with Conductive Finish - (Jun 26, 2019)
#16-NA-222 - Information for Engine Concerns Resulting from Lack of Scheduled Maintenance, Improper Service or Aftermarket Calibrations - (Jun 25, 2019)
#00-06-01-012J - Use of Surface Conditioning Disks When Cleaning Gasket Sealing Surfaces and/or Reused Parts - (Jun 25, 2019)
#18-NA-103 - Information on Diesel Fuel Gelling in Cold Temperatures Causing In-Tank Fuel Pump Whine and Driveability Concerns - (Jun 24, 2019)
#08-07-30-035D - Information on Water or Ethylene Glycol in Transmission Fluid - (May 20, 2019)
#10-08-110-001H - Information on Proper Use of Floor Mats - (Apr 1, 2019)
#06-00-89-029O - Interior Cleaning - Instrument Panel (IP), Hard or Plastic Surfaces, Seats, Carpet, Leather, Vinyl, Fabric Cleaner, Stain Remover, Restorer - Product Availability - (Mar 25, 2019)
#03-00-89-006Q - New Vehicle Pre-Delivery Inspection (PDI) - Delivering Quality Vehicles and Generating Higher CSi Scores - (Mar 25, 2019)
#09-00-89-002Q - Properly Maintaining Vehicles in Dealer Inventory - (Mar 14, 2019)
TECHNICAL
Ticking Noise From the Engine - (Feb 14, 2020)
#19-NA-212 - Diagnostic Tip for Crank/No Start - (Jan 28, 2020)
#18-NA-383 - Water Found in Rear Interior of Cab, Water Leak at Rear Sliding Window - (Jan 8, 2020)
#19-NA-160 - Intermittent or Continuous Horn Blowing, Horn Activation Sensitive to the Touch - (Jan 6, 2020)
#19-NA-269 - Radio Software Version U148 Over-the-Air Update - (Dec 10, 2019)
#19-NA-270 - Phone Ringer Volume Turned Down or Too Quiet - (Nov 21, 2019)
#19-NA-257 - Pickup Box Out of Alignment - (Nov 20, 2019)
#08-03-10-006G - Tire Slowly Goes Flat, Tire Air Loss, Low Tire Pressure Warning Light Illuminated, Aluminum Wheel Bead Seat Corrosion (Clean and Resurface Wheel Bead Seat) - (Nov 12, 2019)
#18-NA-361 - Diagnostic Tip for Fuel System Contamination - (Oct 14, 2019)
#19-NA-228 - Malfunction Indicator Lamp (MIL) Illuminated, Shift to Park Message on Drivers Information Center (DIC), Unable to Turn Off Ignition and/or Discharged Battery - Multiple DTCs Set - (Oct 7, 2019)
#16-NA-109 - Grease or Sealant Visible on Electronic Power Steering Gear - Should Not Be Interpreted as Leak - (Aug 5, 2019)
#13-08-116-001E - Aftermarket ALDL or DLC Interface Devices Causing Multiple Issues - (Jun 26, 2019)
PRELIMINARY INFORMATION
#PIT5730 - Service Brake System, Reduced Engine Power, Speed Limited messages on the DIC and SES MIL on with DTCs C0021 and P0606 setting - (Jan 6, 2020)
#PIP5695 - SES Light with DTCs P24B0 and/or P0461 Fuel Gauge May Read Empty. - (Dec 20, 2019)
#PIT5282F - Procedure for Installation of an Aftermarket Trailer Brake Controller or In Lieu of Factory Trailer Brake Controller - (Dec 19, 2019)
#PIP5688A - MIL On and/or Cooling Fans Running Continuous For An Extended Period Of Time - (Dec 17, 2019)
#PI0592F - Service Programming System (SPS) Errors (E4398, E4399, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491 or E6961) - (Dec 12, 2019)
#PIT5723 - Service Engine Soon (SES) Lamp Illuminated, DTC P1467 and/or P1469 Set - (Dec 9, 2019)
#PIT5479C - Diagnostic Tip - Perceived Brake Fluid Leak at Caliper Piston Boot - (Dec 9, 2019)
#PIP5668B - 3.0L (LM2) Diesel Engine Coolant Flow Control Valve Part Restriction Has Ended - (Dec 2, 2019)
#PIP5673A - PQC E01 ECM Part Restriction Has Ended - (Dec 2, 2019)
#PIP5621A - GM TAC Support On Vehicle Automatic Transmission Concerns That Can Be Duplicated - (Nov 22, 2019)
#PIT5689A - No Restart after an Auto Stop Event / No Crank / DTC U0102 U0284 U0285 U0672 P0617 P26E6 P305D U111A U111E U1348 - (Nov 22, 2019)
#PIP5667A - 2020 3.0L (LM2) Diesel Engine Air Delivery and Exhaust Part Restriction - (Nov 20, 2019)
#PIT5527C - Diagnostic Tip: -Take Steering- DIC Message along with Warning Chime/Alert - (Nov 12, 2019)
#PIT3271J - Guidelines When Changing Tire And Wheel Size - (Nov 12, 2019)
#PIT5074M - J-35616-64B Or EL-35616-58 Terminal Test Probe Information/Repair - (Nov 5, 2019)
#PIP5686A - Engine Air Leak from The Foul PCV Tube, Whistle Noise, P0171 and/or P0174 - (Nov 4, 2019)
#PIT5392D - Normal Characteristic - Detent or Click Felt as The Accelerator is Pressed - (Oct 25, 2019)
#PIT5161G - Normal Characteristic - Bump Feel Or Clunk Noise After A Stop - (Oct 25, 2019)
#PIP5685 - P0128 Setting - (Oct 23, 2019)
#PIP5684 - GE-52250 Power Smoke Diagnostic Leak Detector Turbocharger Charge Air And Induction System Tester MIL Reduced Engine Power - (Oct 22, 2019)
#PIT5715 - Check Engine Lamp With DTC P3055 or P3056 - (Oct 17, 2019)
#PIT5657B - Loose Shifter Lever / Poor Shift Actuation from Shift Lever / Shift to Park Message / Dead Battery - (Oct 15, 2019)
#PIP5682 - MIL/ Check Engine Light with DTC P2C7A and/or P14D9 - (Oct 1, 2019)
#PIT5713 - SES MIL / IPC Gauges Sweep / IPC Warning Message / Reduced Engine Power / Loss Communication / DTCs U0073 U0100 U0101 u0121 U0128 U0129 U0131 U0140 U0146 U0422 U2413 P0107 P0641 C2A07 (Inspect Engine Harness) - (Sep 30, 2019)
#PIP4670H - Do Not Swap Modules in Vehicles with Global Electrical Systems - (Sep 25, 2019)
#PIP5601A - Vehicle Vibration Diagnosis and TAC Requests For Assistance With Vibration Related Complaints - (Sep 19, 2019)
#PIP5632B - Procedure For Attaching GDS2 Session Logs To Technical Assistance Cases Using Dealer Case Management (US Dealers Only). - (Sep 6, 2019)
#PIT5448F - Normal Characteristic - Engine Stops Running after Extended idle - (Sep 5, 2019)
#PIT5551E - During Start up Forward Collision System Reduced Displayed on DIC - (Sep 5, 2019)
#PIT5481E - Diagnostic Tip - Lane Keep Assist and Lane Departure Warning Functionality - (Sep 4, 2019)
#PIP5669 - LM2 Diesel fuel injector and injection pump part restriction - (Aug 23, 2019)
#PIT5698 - LIN Bus Diagnostic Information - (Jul 23, 2019)
WARRANTY ADMINISTRATION
#16-NA-119 - Warranty Administration - Servicing Vehicles from Canada (U.S. Dealers Only) - (Feb 14, 2020)
#18-NA-306 - Warranty Administration - Pre-Repair Authorization (PRA) Process and Information (U.S. Dealers Only) - (Jan 17, 2020)
#16-NA-338 - Warranty Administration - Engine and Transmission Assembly Replacement and PQC Process - (Oct 14, 2019)
#17-NA-073 - Warranty Administration - Field Action Courtesy Transportation Policy - (Sep 18, 2019)
#18-NA-146 - Warranty Administration - Proper Labor Operation Selection and Causal Part Identification for Warranty Transactions (U.S. Only) - (Aug 23, 2019)
#06-08-47-001O - Warranty Administration - Warranty SPS Control Module Reprogramming - (Jun 11, 2019)
#03-06-03-004Y - Warranty Administration - Battery Testing and Warranty Replacement Requirements (North America ONLY) - (Apr 1, 2019)
SERVICE MANUAL
PREFACE
Preface
Introduction
Danger
Title Page
Error and Suggestion Reporting
Dangers, Warnings, and Cautions
Introduction
Definition of Danger, Warning, Caution, and Note
Approved Equipment for Collision Repair Warning
Assistant Driving Warning
Battery Disconnect Warning
Brake Dust Warning
Brake Fluid Irritant Warning
Camshaft Position Actuator Removal and Installation Warning
Charge Air Cooler Warning
Collision Sectioning Warning
Cracked Window Warning
Diesel/Gasoline Vapors Warning
Differential Case Removal Warning
Exhaust Service Warning
Express Window Down Warning
Eye Protection Warning
Foam Sound Deadeners Warning
Fuel and Evaporative Emission Pipe Warning
Fuel Pipe Fitting Warning
Fuel Rail Stop Bracket Installation Warning
Glass and Sheet Metal Handling Warning
Halogen Bulb Warning
Hot Exhaust System Warning
Moving Parts and Hot Surfaces Warning
Parking Brake and Drive Wheels Warning
R-1234yf Proper Service Procedures Warning
Relieving Fuel Pressure Warning
Road Test Warning
Safety Glasses and Compressed Air Warning
Safety Glasses Warning
SIR Deployed Inflator Modules Are Hot Warning
SIR Inflatable Module Deployment Outside Vehicle Warning
SIR Inflator Module Disposal Warning
SIR Inflator Module Handling and Storage Warning
SIR Warning
Valve Springs Can Be Tightly Compressed Warning
Window Retention Warning
Work Stall Test Warning
3-5 Reverse Clutch Backing Plate Rivet Damage Caution
Ball Check Valve Grease Caution
Belt Dressing Caution
Brake Fluid Effects on Paint and Electrical Components Caution
Clean, Dry, Low Pressure Gas Source Caution
Clearcoat/Ultraviolet Screeners Caution
Component Fastener Tightening Caution
Correct Refrigerant Lubricant Caution
Differential Housing Cover and Gasket Removal Caution
Drilling Holes into the Air Conditioning and Heater Case Module Caution
Electronic Power Steering Component Caution
Electronic Power Steering Component/ Electrical Component/Harness Caution
Emblem/Nameplate Removal Heat Caution
Engine Lifting Caution
Engine Mounting Caution
Excessive Force and Oxygen Sensor Caution
Exterior Trim Emblem Removal Caution
Fastener Caution
Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution
Fuel Tank Strap Fastener Caution
Heated Oxygen and Oxygen Sensor Caution
Heated Oxygen Sensor Resistance Learn Reset Caution
HVAC Module Drain Tube Caution
Machined Surface Damage Caution
Pin Reuse Caution
Pinion Flange/Yoke Installation Caution
Pipe Wrench Positioning Caution
Plastic Thermostat Housing Caution
Power Steering Hose Disconnected Caution
R-1234yf Refrigerant Evaporator Caution
Retaining Ring Reuse Caution
Ring Gear Removal Caution
Sealant Caution
Seal Reuse Caution
Silicon Contamination of Heated Oxygen Sensors Caution
Steering Wheel in the Full Turn Position Caution
Test Probe Caution
Three-Way Catalytic Converter Damage Caution
Tie Rod Boot Caution
Torque Converter Housing/Low and Reverse Clutch Housing Bolt Size Caution
Torque-to-Yield Fastener Caution
Transfer Case Seal Removal Caution
Transmission Control Valve Body Overhaul Caution
GENERAL INFORMATION
General Information
Introduction
Arrows and Symbols
Acronyms and Units
Text Formats and Symbols
Customer Concern Verification Sheets
Training
Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
Vehicle Certification, Tire Placard, and Anti-Theft Label
RPO Code List
Fasteners
Thread Inserts
Registered and Non-Registered Trademarks
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
Key and Lock Cylinder Coding
Instrument Panel Compartment Door Lock Cylinder Coding
Front Side Door Lock Cylinder Coding
Lock Cylinder Coding - Ignition
Spare Wheel Hoist Lock Cylinder Coding
Lifting and Jacking the Vehicle
Special Tools and Equipment
Special Tools Ordering Information
Air/Wind Noise
Diagnostic Information and Procedures
Air/Wind Noise
Tracing Powder or Chalk Test
Air Pressure Test
Soap Suds or Bubble Test
Repair Instructions
Exterior Windnoise
Interior Windnoise
Maintenance and Lubrication
Maintenance
Maintenance Schedule
GM Oil Life System Resetting (Without Scan Tool)
GM Oil Life System Resetting (With Scan Tool)
GM Air Filter Life System Resetting (Without Scan Tool)
GM Air Filter Life System Resetting (With Scan Tool)
Specifications
Approximate Fluid Capacities
Maintenance Items
Maintenance Replacement Parts (Duramax Diesel)
Maintenance Replacement Parts (Except Duramax Diesel)
Squeaks and Rattles
Diagnostic Information and Procedures
Squeaks and Rattles
Special Tools and Equipment
Special Tools
Vibration Diagnosis and Correction
Description and Operation
Vibration Theory and Terminology
Electronic Vibration Analyzer (EVA) Description and Operation
Oscilloscope Diagnostic Kit Description and Operation
Vibrate Software Description and Operation
Reed Tachometer Description
Diagnostic Information and Procedures
Vibration Diagnosis, Starting Point, and Correction
Vibration Analysis - Road Testing (EL-38792-A Electronic Vibration Analyzer)
Vibration Analysis - Road Testing (CH-51450-NVH Oscilloscope)
Component Rotational Speed Calculation
Vibration Analysis - Tire and Wheel
Vibration Analysis - Driveline
Vibration Analysis - Hub and/or Axle Input
Vibration Analysis - Engine
Engine Order Classification
Vibration Analysis - Engine/Accessory Isolation
Vibration Analysis - Engine Balance
Vibration Diagnostic Aids
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
Symptoms - Vibration Diagnosis and Correction
Vehicle-to-Vehicle Diagnostic Comparison
Tire and Wheel Inspection
Tire and Wheel Assembly Runout Measurement - On-Vehicle
Tire and Wheel Assembly Runout Measurement - Off Vehicle
Hub/Axle Flange and Wheel Stud Runout Inspection
Tire and Wheel Assembly Isolation Test
Vibration in Service-Stall Test (Non-Torque Sensitive)
Vibration in Service-Stall Test (Torque Sensitive)
Propeller Shaft Runout Measurement
Differential Pinion Input Shaft Runout Measurement
Driveline Working Angles Measurement
Propeller Shaft Phasing Inspection
Repair Instructions
Tire and Wheel Assembly Balancing - Off Vehicle
Tire and Wheel Assembly Balancing - On-Vehicle
Tire-to-Wheel Match-Mounting (Vectoring)
Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
Driveline System Balance Adjustment
Driveline Working Angles Adjustment
Propeller Shaft Phasing Correction
Specifications
Tire and Wheel Runout Specifications
Propeller Shaft Runout Specifications
Driveline Runout Specifications
Special Tools and Equipment
Special Tools and Equipment
Waterleaks
Diagnostic Information and Procedures
Waterleak Test Preparation
Dust Leaks
Water Hose Test
Air Hose Test
Repair Instructions
Body Waterleak Repair
Stationary Window Waterleak Repair
BODY HARDWARE AND TRIM
Exterior Trim
Visual Identification
Graphics/Decals/Emblems
Repair Instructions
Front Fender Paint Protector Replacement
Rear Pickup Box Paint Protector Replacement
Pickup Box Paint Protector Replacement
Front Side Door Emblem/Nameplate Replacement (Sierra)
Front Side Door Emblem/Nameplate Replacement (Denali)
Liftgate Emblem/Nameplate Replacement (Elevation)
Front Side Door Window Frame Front Applique Replacement
Front Fog Lamp Opening Cover Replacement
Pickup Box Side Emblem Replacement (4X4)
Front Bumper Fascia Tow Eye Access Hole Cover Replacement
Endgate Emblem/Nameplate Replacement (Denali)
Endgate Emblem/Nameplate Replacement (Sierra)
Endgate Marketing Package Nameplate Replacement (AT4)
Endgate Trim Level Nameplate Replacement (SLT)
Endgate Trim Level Nameplate Replacement (Sierra)
Endgate Trim Level Nameplate Replacement (SLE)
Front Side Door Marketing Package Nameplate Replacement (AT4)
Front Side Door Marketing Package Nameplate Replacement (Elevation)
Front Wheel Opening Molding Replacement
Front Grille Replacement
Hood Front Molding Replacement
Pickup Box Side Upper Molding Replacement
Rear Wheel Opening Molding Replacement
Roof Panel Joint Finish Molding Replacement (Regular Cab)
Roof Panel Joint Finish Molding Replacement (Crew Cab, Double Cab)
Front Fender Ornamentation Vent Replacement
Roof Rear Spoiler Replacement
Pickup Box Endgate Molding Replacement
Specifications
Fastener Specifications
Floor Coverings and Headlinings
Repair Instructions
Wire to Wire Repair - Headliner
Eliminating Unwanted Odors in Vehicles
Floor Carpet Drying
Front Floor Panel Carpet Replacement (Regular Cab)
Front Floor Panel Carpet Replacement (Crew Cab, Double Cab)
Floor Panel Mat Replacement (Crew Cab, Double Cab)
Floor Panel Mat Replacement (Regular Cab)
Rear Floor Panel Carpet Replacement (Crew Cab)
Rear Floor Panel Carpet Replacement (Double Cab With Center Console)
Rear Floor Panel Carpet Replacement (Double Cab Without Center Console)
Headlining Trim Panel Replacement (Crew Cab with CF5)
Headlining Trim Panel Replacement (Crew Cab without CF5)
Headlining Trim Panel Replacement (Regular Cab)
Headlining Trim Panel Replacement (Double Cab)
Headliner Harness Replacement
Specifications
Adhesives, Fluids, Lubricants, and Sealers
Instrument Panel and Console Trim
Repair Instructions
Instrument Panel Lower Trim Panel Insulator Replacement - Left Side
Instrument Panel Lower Trim Panel Insulator Replacement - Right Side
Instrument Panel Instrument Cluster Hood Replacement
Instrument Panel Extension Replacement
Instrument Panel Knee Bolster Replacement
Instrument Panel Trim Plate Replacement
Head-Up Display Bezel Replacement
Forward Collision Alert Display Bezel Replacement
Instrument Panel Fuse Block Access Hole Cover Replacement
Instrument Panel Cluster Trim Plate Replacement
Instrument Panel Lower Trim Panel Replacement (Without Front Floor Console)
Instrument Panel Lower Trim Panel Replacement (With Front Floor Console)
Instrument Panel Lower Center Trim Panel Replacement
Instrument Panel Stowage Tray Replacement
Instrument Panel Upper Compartment Replacement
Instrument Panel Compartment Replacement
Instrument Panel Compartment Door Replacement
Instrument Panel Compartment Door Dampener Replacement
Instrument Panel Trim Pad Replacement - Left Side
Instrument Panel Trim Pad Replacement - Right Side
Instrument Panel Assembly Replacement
Instrument Panel Carrier Replacement
Instrument Panel Tie Bar Replacement
Instrument Panel Radio Front Trim Plate Replacement
Front Floor Console Rear Cup Holder Replacement
Front Floor Console Rear Trim Panel Replacement
Front Floor Console Cup Holder Trim Plate Replacement
Front Floor Console Extension Panel Replacement - Right Side
Front Floor Console Extension Panel Replacement - Left Side
Front Floor Lower Console Replacement
Front Floor Rear Console Trim Plate Replacement
Front Floor Console Armrest Latch Replacement
Front Floor Console Armrest Replacement
Front Floor Console Applique Replacement - Right Side
Front Floor Console Applique Replacement - Left Side
Roof Console Replacement
Specifications
Fastener Specifications
Interior Trim and Paneling
Repair Instructions
Front Side Door Locking Rod Pushbutton Bezel Replacement
Rear Side Door Locking Rod Pushbutton Bezel Replacement (Crew Cab)
Rear Side Door Locking Rod Pushbutton Bezel Replacement (Double Cab)
Front Side Door Accessory Switch Mount Plate Replacement - Driver Side
Front Side Door Accessory Switch Mount Plate Replacement - Passenger Side
Rear Side Door Accessory Switch Mount Plate Replacement (Crew Cab)
Rear Side Door Accessory Switch Mount Plate Replacement (Double Cab)
Front Side Door Armrest Cover Trim Replacement (Power)
Front Side Door Armrest Cover Trim Replacement (Manual)
Rear Side Door Armrest Cover Trim Replacement (Crew Cab)
Rear Side Door Armrest Cover Trim Replacement
Front Side Door Trim Replacement (Power)
Front Side Door Trim Replacement (Manual)
Front Side Door Water Deflector Replacement
Auxiliary Rear Side Door Water Deflector Replacement (Double Cab)
Auxiliary Rear Side Door Water Deflector Replacement (Crew Cab)
Rear Side Door Window Garnish Molding Replacement (Crew Cab)
Rear Side Door Window Garnish Molding Replacement (Double Cab)
Front Side Door Window Garnish Molding Replacement
Front Side Door Sill Garnish Molding Replacement (Crew Cab, Double Cab)
Front Side Door Sill Garnish Molding Replacement (Regular Cab)
Rear Side Door Sill Garnish Molding Replacement (Regular Cab)
Rear Side Door Sill Garnish Molding Replacement (Double Cab)
Rear Side Door Sill Garnish Molding Replacement (Crew Cab)
Coat Hook Replacement
Sunshade Replacement
Sunshade Support Replacement
Windshield Garnish Molding Replacement
Center Pillar Upper Trim Panel Replacement
Center Pillar Lower Trim Panel Replacement
Body Rear Panel Insulator Replacement
Rear Compartment Floor Stowage Trim Compartment Replacement
Rear Side Door Trim Replacement (Double Cab)
Rear Side Door Trim Replacement (Crew Cab)
Body Lock Pillar Garnish Molding Replacement (Regular Cab)
Body Lock Pillar Garnish Molding Replacement (Crew Cab, Double Cab)
Body Side Rear Window Garnish Molding Replacement
Rear Window Lower Garnish Molding Replacement
Body Pressure Relief Valve Replacement
Specifications
Fastener Specifications
BODY REPAIR
Bolted Exterior Body Panels and Closures
Description and Operation
Hood Ajar Indicator Description and Operation
Diagnostic Information and Procedures
DTC B3006
DTC P257D-P257F
Symptoms - Bolted Exterior Body Panels and Closures
Hood Ajar Indicator/Message Malfunction
Repair Instructions
Front End Upper Tie Bar Replacement
Pickup Box Endgate Replacement (Power)
Pickup Box Endgate Replacement (Manual)
Pickup Box Auxiliary Endgate Step Replacement
Pickup Box Endgate Dampener Replacement
Pickup Box Auxiliary Endgate Dampener Replacement
Pickup Box Endgate Access Hole Cover Panel Replacement (Without Step)
Pickup Box Endgate Access Hole Cover Panel Replacement (With Step)
Pickup Box Auxiliary Endgate Replacement - Upper
Pickup Box Auxiliary Endgate Step Handle Replacement
Cargo Box Stowage Box Cable Replacement
Pickup Box Replacement (Without Composite Box)
Pickup Box Replacement (With Composite Box)
Pickup Box Cargo Tie Down Hook Anchor Plate Replacement
Front End Sheet Metal Cross Brace Bracket Replacement
Front End Sheet Metal Diagonal Brace Replacement - Radiator Support
Pickup Box Outer Side Panel Replacement - Left Side
Pickup Box Outer Side Panel Replacement - Right Side
Front End Sheet Metal Diagonal Brace Replacement
Front Fender Front Bracket Replacement
Endgate Cable Replacement
Hood Primary Latch Release Cable Replacement
Front Side Door Adjustment
Front Side Door Replacement
Rear Side Door Adjustment
Rear Side Door Replacement
Endgate Adjustment
Pickup Box Front End Panel Air Deflector Replacement
Front Compartment Side Rail Baffle Replacement - Left Side
Front Compartment Side Rail Baffle Replacement - Right Side
Front Fender Replacement
Endgate Wiring Harness Replacement (With Step)
Endgate Wiring Harness Replacement (Without Step)
Front Side Door Wiring Harness Replacement
Rear Side Door Wiring Harness Replacement
Pickup Box Endgate Body Side Hinge Replacement
Pickup Box Endgate Closure Side Hinge Replacement - Left Side
Pickup Box Endgate Closure Side Hinge Replacement - Right Side
Front Side Door Upper Hinge and Lower Hinge Replacement
Hood Hinge Replacement
Rear Side Door Upper Hinge and Lower Hinge Replacement
Hood Service Positioning
Hood Adjustment
Hood Replacement
Front Fender Insulator Replacement
Hood Insulator Replacement
Hood Primary and Secondary Latch Replacement
Hood Secondary Latch Release Handle Replacement
Front Side Door Check Link Replacement
Rear Side Door Check Link Replacement
Fuel Tank Filler Door Replacement
Fuel Tank Filler Pipe Housing Replacement
Pickup Box Endgate Torque Rod Replacement
Hood Strut Replacement
Hood Front Edge Weatherstrip Replacement
Hood Rear Outer Air Inlet Seal Replacement
Plenum Front Panel Outer Reinforcement Replacement
Rear Side Door Lower Auxiliary Weatherstrip Replacement
Front Side Door Front Auxiliary Weatherstrip Replacement
Front Side Door Weatherstrip Replacement - Door Side (Crew Cab, Double Cab)
Front Side Door Weatherstrip Replacement - Door Side (Regular Cab)
Front Side Door Weatherstrip Replacement - Body Side (Crew Cab, Double Cab)
Front Side Door Weatherstrip Replacement - Body Side (Regular Cab)
Front Side Door Lower Auxiliary Weatherstrip Replacement
Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Weatherstrip Replacement - Body Side
Specifications
Fastener Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Hood Latch Schematics
Bumpers and Fascias
Description and Operation
Active Grille Air Shutter Description and Operation
Diagnostic Information and Procedures
DTC P059F or P151E
DTC P05AE or P151F
Symptoms - Active Grille Air Shutter
Active Grille Air Shutter 1 Malfunction
Active Grille Air Shutter 2 Malfunction
Repair Instructions
Front Bumper Impact Bar Replacement
Front Bumper Impact Bar Adjustment
Front Bumper Impact Bar Skid Plate Replacement
Front Bumper Impact Bar Bracket Replacement
Front Bumper Impact Bar Inner Bracket Replacement
Front Grille Support Reinforcement Replacement
Front Bumper Fascia Guide Replacement
Front Bumper Lower Shutter Replacement (L3B with NHT)
Front Bumper Lower Fascia Replacement
Front Bumper Upper Fascia Replacement
Front Bumper Shutter Replacement
Front Bumper Fascia Support Brace Replacement
Front Bumper Fascia Air Deflector Replacement
Rear Bumper Impact Bar Replacement
Rear Bumper Impact Bar Bracket Replacement (Impact Bar)
Rear Bumper Impact Bar Bracket Replacement (Frame)
Rear Bumper Impact Bar Bracket Replacement - Side Object Sensing Alert Module
Rear Bumper Fascia Step Pad Replacement
Rear Bumper Step Pad Insert Replacement
Rear Bumper Step Pad Replacement
Exhaust Tail Pipe Heat Sleeve Replacement
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Active Grille Air Shutter Schematics
Collision Repair
Visual Identification
Structure Identification (Regular Cab)
Structure Identification (Crew - Ext Cab)
Overview Baffle Positions
Description and Operation
Aluminum
CarbonPro Box Description
Dual Phase Steel
High Strength Low Alloy Steel
Metal Panel Bonding
Mild Steel
Ultra High Strength Steel
Repair Instructions
Front Full Frame Sectioning
Rear Half Frame Replacement
Frame Brace Replacement
Body Front Structure Parts Replacement (Built before July 12, 2018)
Body Front Structure Parts Replacement (Built on or after July 12, 2018)
Front Crossmember Bracket Replacement
Front Compartment Side Rail Bracket Replacement - Rear (Right)
Front Wheelhouse Panel Reinforcement Replacement
Front Compartment Upper Side Rail Replacement
Plenum Upper Panel Replacement
Plenum Lower Panel Replacement
Front Compartment Front Side Rail Reinforcement Replacement
Underbody Front Side Rail Outrigger Replacement
Front Compartment Side Rail Rear Reinforcement Replacement
Body Hinge Pillar Outer Panel Sectioning
Roof Outer Panel Replacement (Extended)
Roof Outer Panel Replacement (Crew Cab)
Roof Outer Panel Replacement (Reg Cab)
Roof Outer Panel Replacement (Sunroof)
Roof Outer Side Rail Replacement (Rear)
Roof Outer Side Rail Replacement (Reg Cab)
Roof Outer Side Rail Replacement (Front)
Roof Inner Side Rail Replacement (Reg Cab)
Roof Inner Side Rail Replacement (Crew - Ext Cab)
Roof Front Header Panel Replacement
Roof Panel Number 1 Bow Replacement (Crew)
Roof Panel Number 1 Bow Replacement (EXT)
Roof Panel Number 2 Bow Replacement
Roof Rear Header Panel Replacement (Ext Crew)
Roof Rear Inner Panel Replacement (Ext Crew)
Roof Rear Inner Panel Replacement (Regular)
Rocker Inner Panel Replacement (Ext Cab with Outer Panel)
Rocker Inner Panel Replacement (Ext Cab)
Rocker Inner Panel Replacement (Crew Cab with Outer Panel)
Rocker Inner Panel Replacement (Reg Cab with Outer Panel)
Rocker Inner Panel Replacement (Crew Cab)
Rocker Inner Panel Extension Replacement
Body Lock Pillar Outer Panel Sectioning (Long)
Body Lock Pillar Outer Panel Sectioning (Short)
Rocker Outer Panel Replacement (Ext Cab)
Rocker Outer Panel Replacement (Reg Cab)
Rocker Outer Panel Replacement (Crew Cab)
Rocker Outer Panel Sectioning (Regular Cab)
Rocker Outer Panel Sectioning (Crew Cab)
Rocker Outer Panel Sectioning (Ext Cab)
Body Side Outer Panel Replacement
Back Body Pillar Inner Panel Replacement (Reg Cab)
Front Side Door Outer Panel Replacement (Belt Cut)
Rear Wheelhouse Panel Replacement (Carbon Pro Front)
Rear Wheelhouse Panel Replacement (Front)
Rear Wheelhouse Panel Replacement (Carbon Pro Rear)
Rear Wheelhouse Panel Replacement (Back)
Rear Wheelhouse Panel Replacement (Carbon Pro Center)
Rear Wheelhouse Panel Replacement (Center)
Rear Wheelhouse Panel Bracket Replacement (Short Box Front)
Rear Wheelhouse Panel Bracket Replacement (Short and Standard Box Rear)
Rear Wheelhouse Panel Bracket Replacement (Long Box)
Quarter Outer Panel Replacement (Reg Cab)
Quarter Inner Panel Replacement (Reg Cab)
Quarter Inner Panel Replacement (Crew - Ext Cab)
Quarter Inner Lower Panel Replacement
Quarter Inner Panel Sectioning
Quarter Inner Panel Sectioning (Ext Cab - Left Side Only)
Body Side Outer Upper Panel Replacement (Ext Cab)
Body Side Outer Upper Panel Replacement (Crew Cab)
Body Side Outer Upper Panel Replacement (Reg Cab)
Underbody Rear Brace Bracket Replacement
Rear Underbody Replacement
Front Fender Bracket Replacement
Front Fender Rear Bracket Replacement
Radiator Support Replacement
Radiator Side Mounting Panel Replacement
Body Hinge Pillar Panel Reinforcement Sectioning
Body Hinge Pillar Outer Panel Reinforcement Replacement
Body Hinge Pillar Inner Panel Replacement
Center Pillar Inner Panel Replacement
Center Pillar Inner Panel Sectioning
Center Pillar Sectioning (Long)
Center Pillar Sectioning (Short)
Center Pillar Outer Panel Reinforcement Replacement
Center Pillar Inner Panel Lower Reinforcement Replacement
Roof Inner Front Side Rail Replacement
Floor Panel Replacement
Rear Seat Back Body Panel Replacement (Regular)
Rear Seat Back Body Panel Replacement (EXT and Crew)
Rear Seat Back Body Panel Replacement (Sunroof)
Rear Seat Anchor Plate Reinforcement Replacement (Underbody)
Rear Seat Anchor Plate Reinforcement Replacement (Interior)
Pickup Box Front End Panel Replacement
Pickup Box Lamp Pocket Replacement
Pickup Box Replacement - Side
Pickup Box Side Panel Front Brace Replacement (Steel)
Pickup Box Side Panel Front Brace Replacement (Carbon Pro)
Pickup Box Outer Side Panel Replacement
Pickup Box Platform Rear Cross Sill Replacement
Tail Lamp Mount Panel Replacement
Resistance Spot Welded Full Panel Replacement
Specifications
Fastener Specifications
Baffle Specifications
Dimensions - Body
Frame and Underbody
Description and Operation
Running Board Description
Diagnostic Information and Procedures
DTC B051A or B051B
DTC B051C or B051D
DTC B051E
DTC B052B
DTC B052C or B052D
Symptoms - Power Assist Steps
Power Assist Step Malfunction
Repair Instructions
Front Tow Hook Replacement
Steering Gear Skid Shield Replacement (without NZZ)
Transfer Case Skid Shield Replacement (NZZ)
Underbody Skid Shield Replacement (NZZ)
Underbody Splash Shield Replacement (LV3, L82, L84, L87)
Underbody Splash Shield Replacement (L3B, LM2)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (2WD)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (4WD)
Transmission Support Crossmember Replacement (LM2 - 2WD)
Transmission Support Crossmember Replacement (L84, L87 - 2WD)
Transmission Support Crossmember Replacement (LM2 - 4WD)
Transmission Support Crossmember Replacement (L84, L87 - 4WD)
Spare Wheel Heat Shield Replacement (Dual Exhaust)
Spare Wheel Heat Shield Replacement (Single Exhaust)
Body Upgrade Mount Replacement
Front Wheelhouse Liner Replacement
Front Wheelhouse Liner Bracket Replacement
Rear Wheelhouse Liner Replacement
Front Wheelhouse Panel Bracket Replacement
Rear Tire Front Air Deflector Replacement
Assist Step Replacement - Right Side (BRS)
Assist Step Replacement - Left Side (BRS)
Assist Step Front Extension Replacement (Idler Arm)
Assist Step Front Extension Replacement (Idler Pivot Assembly)
Assist Step Rear Extension Replacement (BRS)
Assist Step Control Module Replacement (BRS)
Assist Step Control Module Replacement (BRS)
Assist Step Switch Replacement (BRS)
Assist Step Motor Replacement (BRS)
Trailer Hitch Platform Replacement (Light Duty)
Specifications
Fastener Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Step/Running Board Schematics
Special Tools and Equipment
Special Tools
Paint and Coatings
Introduction
Basecoat/Clearcoat Paint Systems
Anti-Corrosion Treatment and Repair
Paint Identification
Repair Instructions
Clearcoat Repair without Repainting
Environmental Fallout (Acid Rain)
Paint Gauges
Clearcoat Thickness
Rail Dust Damage Repair
Specifications
Clearcoat Repair Specifications - 3M Products
Plastic Panel Information and Repair
Description and Operation
How to Identify Plastic Parts
Plastic Identification and Refinishing Systems
Repair Instructions
General Plastic Repair
Specifications
Flexible Plastic Part Repair Materials
Rigid Plastic Part Repair Materials
BODY SYSTEMS
Fixed and Moveable Windows
Description and Operation
Full-Cut Method Description
Power Windows Description and Operation
Rear Window Defogger Description and Operation
Stationary Window Description
Urethane Adhesive Description
Diagnostic Information and Procedures
DTC B0283
DTC B249A or B3803
DTC B316B, B317A, B318A, or B319A (AXG, AED, AEQ)
DTC B316B, B317A, B318A, or B319A (AXG, AEF, AEQ)
DTC B3205 or B3210
Symptoms - Fixed and Moveable Windows
Rear Window Defogger Malfunction
Power Rear Sliding Window Malfunction
Power Windows Malfunction (AXG, AEF, AEQ)
Power Windows Malfunction (AXG, AED, AEQ)
Side Door Window Mechanical Diagnosis
Repair Instructions
Windshield Replacement
Front Side Door Window Replacement
Rear Side Door Window Replacement
Rear Window Replacement
Rear Sliding Window Replacement
Rear Sliding Window Regulator Replacement
Rear Sliding Window Module Replacement
Front Side Door Window Channel Front Retainer Replacement
Front Side Door Window Frame Rear Applique Replacement
Rear Side Door Window Frame Front Applique Replacement
Rear Side Door Window Frame Rear Applique Replacement
Front Side Door Window Control Switch Replacement
Front Side Door Window Switch Replacement - Right Side
Rear Side Door Window Switch Replacement (Double Cab)
Rear Side Door Window Switch Replacement (Crew Cab)
Front Side Door Window Regulator Replacement (Manual)
Front Side Door Window Regulator Replacement (Power)
Window Motor Programming - Express Function
Front Side Door Window Regulator Motor Replacement
Rear Side Door Window Regulator Replacement
Rear Side Door Window Regulator Motor Replacement
Front Side Door Window Regulator Handle Replacement
Front Side Door Window Channel Retainer Replacement
Rear Side Door Window Channel Front Retainer Replacement
Front Side Door Window Inner Sealing Strip Replacement
Rear Side Door Window Upper Reveal Molding Replacement
Rear Side Door Window Belt Reveal Molding Replacement
Front Side Door Window Belt Reveal Molding Replacement
Front Side Door Window Upper Reveal Molding Replacement
Rear Side Door Window Inner Sealing Strip Replacement
Front Side Door Window Weatherstrip Replacement
Rear Side Door Window Weatherstrip Replacement (Crew Cab)
Rear Side Door Window Weatherstrip Replacement (Double Cab)
Adhesive Installation of Windshields
Adhesive Installation of Rear Windows
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Moveable Window Schematics
Defogger Schematics
Special Tools and Equipment
Special Tools
Horns and Pedestrian Alerts
Description and Operation
Horns System Description and Operation
Diagnostic Information and Procedures
DTC B2750
Symptoms - Horns
Horns Malfunction
Repair Instructions
Dual Horn Replacement
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Horn Schematics
Lighting
Description and Operation
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Diagnostic Information and Procedures
Lighting Component Replacement Reference
DTC B053D
DTC B0655
DTC B092A or B092B
DTC B092C
DTC B1330 (Trailer Lighting Control Module)
DTC B1395
DTC B1480
DTC B2530
DTC B2545
DTC B255D
DTC B255F
DTC B2560
DTC B256B
DTC B2575 or B2699
DTC B257A
DTC B2580
DTC B2610
DTC B263A
DTC B2645
DTC B3596
DTC B3600
DTC B3806
DTC B3883
DTC B3884 (Extended Cab)
DTC B3884 (Regular Cab)
DTC B3885 or B3886
DTC B3887 or B3888
DTC B3889
DTC B3890
DTC B3948 or B3949
DTC B3950 or B3951
DTC C0277 or C0890
DTC C0297
Symptoms - Lighting
Backup Lamps Malfunction
Cargo Lamps Malfunction
Courtesy Lamps Malfunction
Daytime Running Lamps Malfunction
Dome Lamps Malfunction
Emergency Vehicle Lamps Malfunction
Exterior Courtesy Lamps Malfunction
Front Fog Lamps Malfunction
Hazard Lamps Malfunction
Headlamps Malfunction
Interior Accent Lighting Malfunction
Interior Backlighting Malfunction
Park, License, and/or Tail Lamps Malfunction
Stop Lamps Malfunction (Regular Cab)
Stop Lamps Malfunction (Extended Cab)
Trailer Lamps Malfunction (With U1D)
Trailer Lamps Malfunction (Without U1D)
Turn Signal Lamps and/or Indicators Malfunction
Repair Instructions
Connector Reconnection - Lighting
Brake Pedal Position Sensor Calibration
Brake Pedal Position Sensor Replacement
Headlamp Switch Replacement
Trailer Lamp Control Module Replacement
Front Side Door Inside Handle Illumination Lamp Replacement
Rear Seat Position Center Reading and Courtesy Lamp Replacement
Front Headlamp Replacement
Front Headlamp Aiming
Front Suspension Automatic Forward Lighting Position Sensor Replacement
Rear Suspension Automatic Forward Lighting Leveling Position Sensor Replacement
Headlamp LED Driver Module Replacement
Front Fog Lamp Replacement
Fog Lamp Aiming
Turn Signal Bulb Replacement
High Mount Stop Lamp Replacement
Rear Body Structure Stop Lamp Replacement
Cargo Lamp Replacement
Backup Bulb Replacement
Tail Lamp Wiring Harness Replacement
Rear License Plate Lamp Replacement
Rear License Plate Lamp Bulb Replacement
Rear Closure Auxiliary Signal Lamp Replacement
Exterior Flood Lamp Replacement - Lower
Exterior Flood Lamp Replacement - Upper
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Headlights/Daytime Running Lights (DRL) Schematics
Fog Lights Schematics
Exterior Lights Schematics
Interior Lights Schematics
Interior Lights Dimming Schematics
Special Tools and Equipment
Special Tools
Mirrors
Description and Operation
Automatic Day-Night Mirror Description and Operation
Outside Mirror Description and Operation (Without A45)
Outside Mirror Description and Operation (With A45)
Diagnostic Information and Procedures
DTC B154A or B154B
Symptoms - Mirrors
Heated Mirrors Malfunction
Automatic Day-Night Mirrors Malfunction
Power Mirror Folding Malfunction
Power Mirror Malfunction (A45)
Power Mirror Malfunction (except A45)
Power Mirror Tilt Inoperative in Reverse
Repair Instructions
Outside Rearview Mirror Replacement
Outside Rearview Mirror Gasket Replacement (DLF)
Outside Rearview Mirror Gasket Replacement (DEZ)
Outside Rearview Mirror Housing Upper Cover Replacement
Outside Rearview Mirror Housing Bezel Replacement
Outside Rearview Mirror Actuator Replacement (DEZ)
Outside Rearview Mirror Actuator Replacement (DLF)
Outside Rearview Mirror Glass Replacement (DLF)
Outside Rearview Mirror Glass Replacement (DEZ without UKC)
Outside Rearview Mirror Glass Replacement (DEZ with UKC)
Inside Rearview Mirror Replacement (D31)
Inside Rearview Mirror Replacement (DD8 with UEU)
Inside Rearview Mirror Replacement (DD8 without UEU)
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Inside Rearview Mirror Schematics
Outside Rearview Mirror Schematics
Vehicle Access
Description and Operation
Door Ajar Indicator Description and Operation
Endgate Description and Operation (QT5 Without MultiPro Tailgate)
Endgate Description and Operation (QT5 With MultiPro Tailgate)
Endgate Description and Operation (QT6)
Power Door Locks Description and Operation
Diagnostic Information and Procedures
DTC B1395
DTC B1474 or B3849
DTC B1534 or B1535
DTC B153A
DTC B153C
DTC B153D
DTC B153E
DTC B154E
DTC B155A
DTC B24A1
DTC B297B or B297C
DTC B3125, B3130, or B3135 (Extended/Crew Cab)
DTC B3125, B3130, or B3135 (Standard Cab)
DTC B3140, B3145, B3150, or B3155
DTC B324B or B327A
DTC B324E
DTC B327D or B327E
DTC B328A or B328B
DTC B396A
DTC B396B
DTC B396D
Symptoms - Vehicle Access
Endgate Ajar Indicator Malfunction (QT6)
Endgate Ajar Indicator Malfunction (QT5)
Endgate Release Malfunction (QT6)
Endgate Release Malfunction (QT5 With QK2 Major Endgate)
Endgate Release Malfunction (QT5 With QK2 Minor Endgate)
Endgate Release Malfunction (QT5 Without QK2)
Exterior Door Handle Switch Malfunction
Door Ajar Indicator Malfunction
Power Door Lock Key Cylinder Switches Malfunction
Power Door Locks Malfunction (Standard Cab)
Power Door Locks Malfunction (Extended/Crew Cab)
Power Endgate Malfunction
Door Will Not Open/Close, Door Binding, or Locks, Handles, or Cylinders Do Not Function
Repair Instructions
Front Side Door Inside Handle Cable Replacement
Rear Side Door Inside Handle Cable Replacement
Front Side Door Lock Cylinder Replacement
Front Side Door Lock Cylinder Replacement
Opening the Endgate Without Electrical Power (QK2)
Opening the Endgate Without Electrical Power (QK1)
Opening the Endgate Without Electrical Power (QK5)
Opening the Endgate Without Electrical Power (QT6)
Opening the Pickup Box Auxiliary Endgate Step Without Electrical Power (QT5)
Front Side Door Outside Handle Replacement
Front Side Door Outside Handle Counterbalance Lever Reset
Front Side Door Outside Handle Bracket Replacement
Front Side Door Outside Handle Cable Replacement
Rear Side Door Outside Handle Bracket Replacement
Rear Side Door Outside Handle Replacement
Rear Side Door Outside Handle Cable Replacement
Pickup Box Auxiliary Endgate Latch Replacement
Pickup Box Endgate Latch Replacement
Pickup Box Endgate Latch Handle Replacement (Without Step)
Pickup Box Endgate Latch Handle Replacement (With Step)
Front Side Door Latch Replacement
Rear Side Door Latch Replacement
Pickup Box Endgate Latch Rod Replacement
Pickup Box Endgate Lock Actuator Replacement (Power)
Pickup Box Endgate Lock Actuator Replacement (Manual)
Pickup Box Endgate Power Assist Actuator Replacement
Front Side Door Lock Cylinder Opening Cover Replacement
Rear Side Door Lock Cylinder Opening Cover Replacement
Front Side Door Lock Cylinder Bezel Replacement
Front Side Door Lock Cylinder Bezel Insulator Replacement
Rear Side Door Lock Cylinder Bezel Insulator Replacement
Accessory and Liftgate Control Module Replacement
Front Side Door Latch Striker Replacement
Front Side Door Latch Striker Adjustment
Front Side Door Locking Rod Replacement
Front Side Door Locking Rod Clip Replacement
Front Side Door Locking Rod Knob Replacement
Front Side Door Lock Cylinder Rod Replacement
Rear Side Door Locking Rod Knob Replacement
Rear Side Door Locking Rod Replacement
Rear Side Door Locking Rod Clip Replacement
Door Lock Switch Replacement - Driver Side
Pickup Box Endgate Striker Replacement
Rear Side Door Latch Striker Replacement
Rear Side Door Latch Striker Adjustment
Door Lock Switch Replacement - Passenger Front
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Door Lock/Indicator Schematics
Release Systems Schematics
Endgate Schematics
Wipers and Washers
Description and Operation
Wiper/Washer System Description and Operation
Diagnostic Information and Procedures
DTC B3715 or B3875
DTC B3873
Symptoms - Wiper/Washer Systems
Windshield Wiper System Malfunction
Low Washer Fluid Indicator Malfunction
Washer Malfunction
Repair Instructions
Windshield Washer Nozzle Hose Replacement
Windshield Washer Nozzle Replacement
Windshield Washer Pump Hose Replacement
Windshield Washer Solvent Container Replacement
Windshield Washer Pump Replacement
Windshield Washer Solvent Container Level Sensor Replacement
Air Inlet Grille Panel Replacement
Air Inlet Grille Panel Extension Replacement - Left Side
Air Inlet Grille Panel Extension Replacement - Right Side
Windshield Wiper Arm Replacement
Windshield Wiper Blade Replacement
Windshield Wiper Motor Replacement
Windshield Wiper Transmission Replacement
Windshield Wiper System Module Shield Replacement
Windshield Multifunction Sensor Mount Bracket Cover Replacement
Windshield Multifunction Sensor Mount Bracket Cover Insert Replacement
Windshield Glass Cleaning
Wiper Blade Element Cleaning
Wiper Chatter Repair
Windshield Wiper Arm Adjustment
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Wiper/Washer Schematics
Special Tools and Equipment
Special Tools
BRAKES
Antilock Brake System
Description and Operation
ABS Description and Operation
Diagnostic Information and Procedures
DTC B273A
DTC B2745
DTC C0001-C0004, C0010, C0011, C0014, C0015, C0018, C0019, C001C, or C001D
DTC C0024
DTC C003F or C2A01-C2A04
DTC C0051
DTC C0061-C0063 or C0551
DTC C0186, C0196, or C0287
DTC C0242
DTC C0500-C0504, C0506-C0510, or C0512-C0516
DTC C0505, C050B, C0511, or C0517
DTC C053B
DTC C053D-C053F
DTC C0555-C0558
DTC C059B or C0560
DTC C0571, C0572, or C0574
DTC C05A3 or C05A4
DTC C05CC or C05CF
DTC C05D0
DTC C05D1
DTC C05D2
DTC C05D3
DTC C05D4
DTC C05D5
DTC C10EE
DTC C1211
DTC C124F, C1250, or C1251
DTC C1252-C1254
DTC C1445
DTC C15C6
DTC C2A07
DTC C2A13 or C2A14
DTC C2A17
DTC C2A1E
DTC C2A3B
DTC P0856
DTC P15F8
DTC P15FD
DTC P30EC
DTC P314F
DTC U3002
Symptoms - Antilock Brake System
ABS Malfunction
Hill Descent Control Indicator Malfunction
Traction Control/Stability Control Indicator Malfunction
Repair Instructions
Brake Pedal Travel Sensor Learn
Brake Pressure Sensor Calibration
Brake System Plunger Motor Position Sensor Learn
Device Control Limits Exceeded Error
Wheel Speed Sensor Reluctor Ring Cleaning and Inspection
Steering Wheel Position Sensor Centering
Front Wheel Speed Sensor Replacement - Left Side
Front Wheel Speed Sensor Replacement - Right Side
Rear Wheel Speed Sensor Replacement
Vehicle Stability Control System Switch Replacement
Vehicle Dynamic Sensor Offset Calibration
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Antilock Brake System Schematics
Disc Brakes
Description and Operation
Brake Pad Life Monitoring Description and Operation
Disc Brake System Description and Operation
Diagnostic Information and Procedures
DTC C0072
DTC C116B
DTC C116C
DTC C2A1E
Symptoms - Brake Pad Life Monitor
Brake Pad Life Monitoring Malfunction (Front)
Brake Pad Life Monitoring Malfunction (Rear)
Brake Rotor Thickness Measurement
Brake Rotor Thickness Variation Measurement
Brake Rotor Surface and Wear Inspection
Brake Rotor Assembled Lateral Runout Measurement
Brake Pad Inspection
Brake Caliper Inspection
Front Disc Brake Mounting and Hardware Inspection
Rear Disc Brake Mounting and Hardware Inspection
Repair Instructions
Front Disc Brake Pad Wear Sensor Replacement
Front Disc Brake Pads Replacement
Rear Disc Brake Pads Replacement
Rear Disc Brake Pad Wear Sensor Replacement
Front Brake Caliper Replacement
Front Brake Caliper Bleeder Valve Replacement
Rear Brake Caliper Replacement
Rear Brake Bleeder Valve Replacement
Rear Brake Caliper Guide Pin Replacement
Front Brake Caliper Overhaul
Rear Brake Caliper Overhaul
Front Brake Caliper Hardware Replacement
Rear Brake Caliper Bracket Replacement
Front Brake Rotor Replacement
Rear Brake Rotor Replacement
Front Brake Shield Replacement
Rear Brake Shield Replacement
Brake Rotor Assembled Lateral Runout Correction
Brake Rotor Assembled Lateral Runout Correction - Indexing
Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Brake Rotor Refinishing
Brake Pad Life Monitoring Reset
Specifications
Fastener Specifications
Disc Brake Component Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Disc Brake Schematics
Special Tools and Equipment
Special Tools
Hydraulic Brakes
Description and Operation
Brake Assist System Description and Operation
Hydraulic Brake System Description and Operation
Diagnostic Information and Procedures
DTC C0021
DTC C0049
DTC C055F
DTC C057F, C0580, C0582, or C0590
DTC C058A, C058E, or C0594-C0596
DTC C05B0
DTC C05BB
DTC C05C2
DTC C15C7
DTC C2A17
DTC C2A1A
DTC C2A1B
DTC P25C6 or P25C7
Symptoms - Hydraulic Brakes
Brake Warning Indicator Malfunction
Brake Pulsation
Brake System Noise
Braking Action Uneven - Pulls to One Side
Braking Action Uneven - Front to Rear
Brake Pedal Excessive Effort
Brakes Drag
Brake System Slow Release
Brake Fluid Loss
Disc Brake System Diagnosis
Hydraulic Brake System Diagnosis
Brake System Vehicle Road Test
Brake System External Leak Inspection
Hydraulic Brake Component Operation Visual Inspection
Brake Pipe and Hose Inspection
Brake Pedal Pushrod Inspection
Repair Instructions
Brake Master Cylinder Reservoir Filling
Brake Master Cylinder Reservoir Replacement
Brake Master Cylinder Replacement - With Power Brake Booster and Electronic Brake Control Module
Electronic Brake Booster Control Module Replacement
Brake Fluid Level Indicator Switch Replacement
Brake Pedal Assembly Replacement
Brake Pipe Replacement
Front and Rear Brake Pipe Replacement
Front Brake Crossover Pipe Connector Replacement
Rear Brake Crossover Hose Replacement
Rear Brake Pipe Connector Replacement
Front Brake Hose Replacement (Without Z7X)
Front Brake Hose Replacement (With Z7X)
Rear Brake Hose Replacement
Automated Brake Bleed
Hydraulic Brake System Bleeding
Hydraulic Brake System Flushing
Specifications
Fastener Specifications
Approximate Fluid Capacities
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Hydraulic Brake Schematics
Special Tools and Equipment
Special Tools
Park Brake
Description and Operation
Electronic Parking Brake Description
Diagnostic Information and Procedures
DTC C0609
DTC C060B
DTC C0610
DTC C0616
DTC C1280 or C1281
Symptoms - Park Brake
Park Brake Will Not Hold or Release
Park Brake System Diagnosis
Repair Instructions
Park Brake Calibration
Parking Brake Control Switch Replacement
Parking Brake Actuator Replacement
Parking Brake Service Mode Selection
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Park Brake System Schematics
Trailer Brake Controls
Description and Operation
Trailer Brake Controls Description and Operation
Diagnostic Information and Procedures
DTC C1114, C111B, C1595, or C1596
DTC C111A
DTC C159C
Trailer Brake Malfunction
Repair Instructions
Trailer Brake Control Switch Replacement
Trailer Brake Control Module Replacement
Specifications
Fastener Specifications
Schematic and Routing Diagrams
Trailer Brake Control Schematics
DIAGNOSTIC OVERVIEW, STARTING POINT, AND PROGRAMMING
Programming and Setup
Diagnostic Information and Procedures
Control Module References
Repair Instructions
A11 Radio: Programming and Setup
A22 Radio Controls: Programming and Setup
A26 HVAC Controls: Programming and Setup
B174W Frontview Camera - Windshield: Programming and Setup
B218L Side Object Sensor Module - Left: Programming and Setup
B218R Side Object Sensor Module - Right: Programming and Setup
K4 Assist Step Control Module: Programming and Setup
K9 Body Control Module: Programming and Setup
K19 Suspension Control Module: Programming and Setup
K20 Engine Control Module: Programming and Setup
K29F Seat Heating Control Module - Front: Programming and Setup
K29R Seat Heating Control Module - Rear: Programming and Setup
K32 Steering Wheel Heating Control Module: Programming and Setup
K33 HVAC Control Module: Programming and Setup
K34 Glow Plug Control Module: Programming and Setup
K36 Inflatable Restraint Sensing and Diagnostic Module: Programming and Setup
K36 Inflatable Restraint Sensing and Diagnostic Module: Configure New Module
K40D Seat Memory Control Module - Driver: Programming and Setup
K43 Power Steering Control Module: Programming and Setup
K56 Serial Data Gateway Module: Programming and Setup
K60 Steering Column Lock Module: Programming and Setup
K68 Trailer Lighting Control Module: Programming and Setup
K69 Transfer Case Control Module: Programming and Setup
K71 Transmission Control Module: Programming and Setup (8L90 (MQE))
K71 Transmission Control Module: Programming and Setup (10L80 (MQB))
K73 Telematics Communication Interface Control Module: Programming and Setup
K84 Keyless Entry Control Module: Programming and Setup
K85 Passenger Presence Module: Programming and Setup
K89 Immobilizer Control Module: Programming and Setup
K111 Fuel Pump Driver Control Module: Programming and Setup
K115 Reductant Control Module: Programming and Setup
K133 Trailer Brake Power Control Module: Programming and Setup
K157 Video Processing Control Module: Programming and Setup
K160 Brake System Control Module Programming and Setup
K182 Parking Assist Control Module: Programming and Setup
K194 Rear Gate Module Programming and Setup
K214 Trailer Tire Pressure Indicator Module: Programming and Setup
P16 Instrument Cluster: Programming and Setup
P29 Head-Up Display: Programming and Setup
K71 Transmission Control Module or Q8 Control Solenoid Valve Assembly: Programming and Setup (6L80 (MYC))
T3 Audio Amplifier: Programming and Setup
Service Programming System (SPS)
Q77 Transmission Control Solenoid Valve Characterization Programming (8 Speed Transmission)
Q77 Transmission Control Solenoid Valve Characterization Programming (10 Speed Transmission)
Special Tools and Equipment
Special Tools
Vehicle Diagnostic Information
Description and Operation
Proactive Alerts Description and Operation
Diagnostic Information and Procedures
Strategy Based Diagnosis
Diagnostic Procedure Instructions
Diagnostic System Check Instructions
Diagnostic Starting Point - Vehicle
Diagnostic System Check - Vehicle
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Diagnostic Trouble Code (DTC) List - Vehicle
Symptom Byte List
Symptoms - Vehicle
Engine Does Not Crank
Engine Cranks But Does Not Run
Inspection/Maintenance System Check
Diagnostic Repair Verification
Proactive Alerts List
Specifications
A11 Radio: Scan Tool Information
A22 Radio Controls: Scan Tool Information
A26 HVAC Controls: Scan Tool Information
B174W Frontview Camera: Scan Tool Information
B218L Side Object Sensor Module - Left: Scan Tool Information
B218R Side Object Sensor Module - Right: Scan Tool Information
K4 Assist Step Control Module: Scan Tool Information
K9 Body Control Module: Scan Tool Information
K19 Suspension Control Module: Scan Tool Information
K20 Engine Control Module: Scan Tool Information
K33 HVAC Control Module: Scan Tool Information
K34 Glow Plug Control Module: Scan Tool Information
K36 Inflatable Restraint Sensing and Diagnostic Module: Scan Tool Information
K40D Seat Memory Control Module - Driver: Scan Tool Information
K43 Power Steering Control Module: Scan Tool Information
K60 Steering Column Lock Module: Scan Tool Information
K68 Trailer Lighting Control Module: Scan Tool Information
K69 Transfer Case Control Module: Scan Tool Information
K71 Transmission Control Module: Scan Tool Information (8L90 (MQE))
K71 Transmission Control Module: Scan Tool Information (6L80 (MYC))
K71 Transmission Control Module: Scan Tool Information (10L80 (MQB))
K73 Telematics Communication Interface Control Module: Scan Tool Information
K85 Passenger Presence Module: Scan Tool Information
K160 Brake System Control Module: Scan Tool Information
K182 Parking Assist Control Module: Scan Tool Information
K194 Rear Gate Module Scan Tool Information
K214 Trailer Tire Pressure Indicator Module: Scan Tool Information
P16 Instrument Cluster: Scan Tool Information
T3 Audio Amplifier: Scan Tool Information
Fuel Injector Control Module Scan Tool Information
Fuel Pump Power Control Module Scan Tool Information
DRIVELINE/AXLE
Front Drive Axle
Visual Identification
Front Drive Axle Disassembled Views
Description and Operation
Front Drive Axle Description and Operation
Diagnostic Information and Procedures
Symptoms - Front Drive Axle
Front Drive Axle Noises
Noisy in Drive
Noisy When Coasting
Intermittent Noise
Constant Noise
Noisy on Turns
Front Drive Axle Bearing Wear (Straight)
Front Drive Axle Bearing Wear (Tapered)
Four-Wheel Drive Does Not Engage
Four-Wheel Drive Does Not Disengage
Front Axle Lubricant Leak Diagnosis
Repair Instructions
Front Axle Lubricant Replacement (SU4)
Front Axle Lubricant Replacement (SU5)
Front Axle Vent Hose Connector Replacement (SU4)
Front Axle Vent Hose Connector Replacement (SU5)
Front Wheel Drive Intermediate Shaft Seal Replacement (SU5)
Front Wheel Drive Intermediate Shaft Seal Replacement (SU4)
Front Wheel Drive Intermediate Shaft Housing Seal Replacement
Front Drive Axle Clutch Shaft Replacement (SU4)
Front Drive Axle Clutch Shaft Replacement (SU5)
Front Drive Axle Inner Shaft Bearing Replacement - Right Side (SU4)
Front Drive Axle Inner Shaft Bearing Replacement - Right Side (SU5)
Front Drive Axle Inner Shaft Bearing Replacement - Left Side (SU5)
Front Drive Axle Inner Shaft Bearing Replacement - Left Side (SU4)
Front Drive Axle Clutch Shaft Bearing Replacement
Front Axle Shaft Tube Replacement (SU5)
Front Axle Shaft Tube Replacement (SU4)
Front Wheel Drive Shaft Seal Replacement - Right Side (SU4)
Front Wheel Drive Shaft Seal Replacement - Right Side (SU5)
Front Wheel Drive Shaft Seal Replacement - Left Side (SU4)
Front Wheel Drive Shaft Seal Replacement - Left Side (SU5)
Front Wheel Drive Shaft Slinger Replacement - Right Side (SU4)
Front Wheel Drive Shaft Slinger Replacement - Right Side (SU5)
Front Wheel Drive Shaft Slinger Replacement - Left Side (SU4)
Front Wheel Drive Shaft Slinger Replacement - Left Side (SU5)
Front Wheel Drive Shaft Replacement - Right Side (SU5)
Front Wheel Drive Shaft Replacement - Right Side (SU4)
Front Wheel Drive Shaft Replacement - Left Side (SU5)
Front Wheel Drive Shaft Replacement - Left Side (SU4)
Front Drive Axle Actuator Replacement
Front Differential Carrier Cover Replacement (SU4)
