#05006 - Product Safety - Hydro-Boost Accumulator Over-Pressurization - (Mar 23, 2005)

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Subject:
05006 — Hydro-Boost Accumulator Over-Pressurization
Models:
2004 Chevrolet Kodiak
2004-2005 Chevrolet Avalanche, Express, Silverado, Suburban
2004 GMC TopKick
2004-2005 GMC Savana, Sierra, Yukon XL
2004-2005 HUMMER H2
Condition

General Motors has decided that a defect, w...

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Document Title: #05006 - Product Safety - Hydro-Boost Accumulator Over-Pressurization - (Mar 23, 2005)

subject

hydro

boost

accumulator

chevrolet

kodiak

avalanche

express

silverado

suburban

topkick

savana

sierra

yukon

hummer

motor

vehicle

safety

certain

hydraulic

brake

booster

pressure

crack

assembly

normal

hood

area

allow

fluid

steering

effort

inspect

replace

year

model

from

important

recall

involved

campaign

initiation

detail

report

containing

complete

identification

number

customer

name

address

data

prepared

will

information

currently

assigned

available

furnished

receive

bulletin

this

parts

replacement

order

required

appropriate

gmspo

export

warranty

center

dealer

tool

charge

contacting

service

procedure

park

with

engine

pedal

start

wheel

lock

position

release

repeat

total

turn

remove

power

reservoir

mounting

nuts

disconnect

outlet

hose

unit

forward

using

clean

lint

free

shop

cloth

pump

supply

tube

inlet

port

adapter

place

exiting

install

torque

tighten

sure

clamp

bolt

washer

onto

containment

fixture

check

master

cylinder

installation

level

exceed

stop

below

maximum

steps

reinstall

tightentighten

connect

idle

metal

mityvac

bleeder

gear

electrical

lamp

switch

retainer

pushrod

equivalent

lever

courtesy

general

transportation

inconvenience

requires

repair

product

form

manual

claim

indicated

labor

item

current

price

plus

applicable

mark

landed

cost

needed

identified

column

represent

notification

copy

letter

within

national

traffic

repaired

reasonable

time

days

made

schedule

appointment

possible

contact

your

correction

notice

assistance

chevrolet avalanche

booster assembly

dealers involved

involved vehicles

vehicles campaign

complete vehicle

vehicle identification

vehicles currently

recall bulletin

park brake

start engine

brake pedal

steering wheel

express savana

power steering

steering reservoir

supply hose

hose tube

disconnect power

boost unit

supply port

fluid exiting

accumulator pressure

pressure clamp

containment bolt

steering fluid

nuts tightentighten

engine idle

reservoir fluid

fluid level

silverado sierra

sierra suburban

suburban yukon

steering bleeder

bleeder adapter

power brake

booster inlet

inlet hose

hose steering

gear inlet

hose power

booster outlet

stop lamp

remove booster

install booster

tightentighten nuts

install master

pump reservoir

booster pump

general motors

courtesy transportation

current gmspo

gmspo dealer

cost mark

item column

traffic motor

your dealer

customer assistance

chevrolet avalanche express

motors decided defect

decided defect relates

vehicle safety exists

safety exists certain

certain chevrolet kodiak

pressure accumulator crack

hydro boost assembly

boost assembly normal

assembly normal vehicle

separation occur hood

vehicle open fragments

open fragments accumulator

fragments accumulator cause

injury people immediate

people immediate area

immediate area addition

area addition presence

crack fractured surface

fractured surface allow

surface allow hydraulic

allow hydraulic fluid

leak accumulator circuit

accumulator circuit booster

circuit booster assembly

loss fluid increased

fluid increased steering

increased steering braking

inspect hydraulic brake

dealers involved vehicles

involved vehicles campaign

vehicles campaign initiation

containing complete vehicle

complete vehicle identification

vehicles currently assigned

being furnished involved

furnished involved dealers

involved dealers dealers

dealers dealers involved

currently assigned receive

assigned receive report

motor vehicle registration

hydro boost checking

boost checking tool

depress brake pedal

steering wheel steering

remote power steering

power steering reservoir

steering reservoir mounting

reservoir outlet hose

outlet hose booster

hose booster unit

keeping hose higher

hose higher reservoir

higher reservoir reposition

supply hose tube

hydro boost unit

place shop cloth

booster supply port

capture fluid exiting

fluid exiting hydro

exiting hydro boost

accumulator pressure clamp

tighten fixture clamp

power steering fluid

replace hydro boost

hydro boost replacement

silverado sierra suburban

sierra suburban yukon

tools requiredj metal

requiredj metal mityvac

power steering bleeder

steering bleeder adapter

remove master cylinder

master cylinder booster

disconnect power brake

power brake booster

brake booster inlet

booster inlet hose

inlet hose steering

gear inlet hose

inlet hose power

hose power brake

brake booster outlet

booster outlet hose

electrical connector stop

connector stop lamp

remove stop lamp

stop lamp switch

lamp switch pushrod

booster bulkhead nuts

remove booster assembly

install booster assembly

nuts tightentighten nuts

install stop lamp

install master cylinder

mounting nuts tightentighten

connect power brake

outlet hose steering

inlet hose tighten

tighten power brake

tighten steering gear

steering gear inlet

important maintain fluid

maintain fluid level

fluid level throughout

level throughout bleed

procedure remove pump

remove pump reservoir

steering fluid pump

fluid pump reservoir

pump reservoir fluid

reservoir fluid cold

metal mityvac equivalent

place pump reservoir

pump reservoir filler

reservoir filler neck

reinstall pump reservoir

start engine allow

engine allow engine

allow engine idle

turn steering wheel

steering wheel degrees

wheel degrees directions

degrees directions times

verify fluid level

release park brake

park brake unblock

brake unblock wheels

pump flow switch

remove booster pump

lamp switch lever

install booster pump

vehicle limited warranty

service policies procedures

policies procedures manual

product recall claim

avalanche silverado sierra

current gmspo dealer

item column represent

export power steering

steering fluid needed

perform required repairs

national traffic motor

traffic motor vehicle

dealer recall responsibility

reasonable time customer

national highway traffic

federal regulation requires

regulation requires vehicle

requires vehicle lessor

vehicle lessor receiving

recall notice forward

notice forward copy

forward copy notice

copy notice lessee

model year chevrolet

appropriate customer assistance

customer assistance center

enclosed customer form