Bulletin Information

Bulletin Title: #15-E-3183 - Transmission F40 - 4th Gear - (Apr 28, 2015)
Bulletin Type: Technical
Applies To: Manual Transmission

#15-E-3183 - Transmission F40 - 4th Gear - (Apr 28, 2015)

Brand:

Model:

Model Year:

VIN:

Engine:

Transmission:

from

to

MY14

from

to

Opel / Vauxhall

Astra J

2010

2016

2.0L (LBS), 2.0L (LBX), 2.0L (LBY)

F40 (MYJ), F40 (MR6)

Opel / Vauxhall

Cascada

2013

2016

2.0L (LBS), 2.0L (LBY)

F40 (MYJ), F40 (MR...

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Document Tags

Document Title: #15-E-3183 - Transmission F40 - 4th Gear - (Apr 28, 2015)

model

engine

transmission

opel

vauxhall

astra

cascada

insignia

zafira

antara

gear

driving

removal

remove

working

procedure

replacement

section

subsection

manual

document

diesel

adth

adtr

anht

plug

installed

removed

backup

lamp

switch

shift

control

housing

discard

case

clutch

inner

bolt

bolts

differential

stud

illustration

position

important

threads

using

upper

main

shaft

shaft

forks

lower

input

magnet

components

shown

gear

special

tool

apply

press

force

bearing

ring

bearing

parts

aside

needle

installation

install

straight

carrier

arrow

check

debris

dirt

blow

support

suitable

tool

example

wrench

socket

onto

stop

free

bolt

clamp

toothing

protective

touch

bench

vise

lbft

wheel

clean

grease

tighten

sealing

cover

actuator

cylinder

surface

surface

loctide

cleaner

residues

seal

drive

degrease

proper

tension

sealant

driving gear

section transmission

transmission subsection

manual transmission

document antara

document insignia

document zafira

remove discard

transmission case

clutch housing

housing remove

stud bolts

case important

gear upper

main shaft

shaft shift

shift forks

lower main

input shaft

input shaft

tool important

important apply

shaft bearing

shaft bearing

gear needle

bearing carrier

install upper

onto shaft

shaft stop

shaft using

shaft bolt

clamp input

gear toothing

driving gear

support input

shaft special

onto input

clutch actuator

housing sealing

sealing surface

sealing surface

cleaner important

dirt residues

important cleaner

cleaner onto

shaft seal

seal ring

drive shaft

housing install

straight tension

tension free

apply sealant

degrease sealing

install transmission

threads bolts

bolts housing

free free

free grease

tighten bolts

gear replacement

wheel drive

transmission working procedure

working procedure transmission

procedure transmission replacement

transmission replacement section

replacement section transmission

section transmission subsection

transmission subsection manual

subsection manual transmission

document antara diesel

antara diesel engine

plug installed plug

installed plug need

lamp switch working

switch working procedure

working procedure backup

procedure backup lamp

lamp switch replacement

switch replacement section

working procedure shift

procedure shift control

control housing replacement

housing replacement section

remove discard transmission

discard transmission case

transmission case bolts

clutch housing remove

bolts transmission case

transmission case important

remove upper main

main shaft reverse

shaft reverse gear

reverse gear selector

gear selector sleeve

selector sleeve towards

gear upper main

upper main shaft

main shaft shift

shaft shift forks

shift forks clutch

forks clutch housing

lower main shaft

main shaft input

shaft input shaft

lower main shaft

shift forks input

forks input shaft

input shaft clutch

shaft clutch housing

special tool important

tool important apply

important apply press

shaft pressing finished

shaft floor press

press upper main

main shaft bearing

shaft bearing using

arbor disassemble removed

disassemble removed parts

main shaft bearing

shaft bearing remove

gear needle bearing

install upper main

shaft bearing check

shaft bearing debris

bearing debris dirt

blow possible debris

possible debris dirt

force bearing carrier

press bearing onto

bearing onto shaft

onto shaft stop

bearing ring overtops

shaft bearing onto

shaft using suitable

using suitable tool

remove input shaft

input shaft bolt

shaft bolt important

bolt important clamp

important clamp input

clamp input shaft

input shaft shown

shaft shown area

gear toothing protective

toothing protective jaws

protective jaws wider

jaws wider mm

touch input shaft

input shaft bearing

shaft bearing bench

bearing bench vise

bench vise clamping

vise clamping clamp

clamping clamp input

input shaft bench

shaft bench vise

bench vise using

vise using aluminum

using aluminum protective

aluminum protective jaws

press input shaft

input shaft bearing

driving gear support

gear support input

support input shaft

input shaft special

shaft special tool

tool important hump

important hump arrow

hump arrow facing

arrow facing downwards

driving gear onto

gear onto shaft

shaft stop press

driving gear onto

gear onto input

onto input shaft

input shaft using

install input shaft

cover clutch actuator

clutch actuator cylinder

actuator cylinder pipe

cylinder pipe seal

clean clutch housing

clutch housing sealing

housing sealing surface

sealing surface using

loctide cleaner important

cleaner important transmission

contaminated dirt residues

important cleaner onto

cleaner onto input

input shaft seal

shaft seal ring

seal ring drive

ring drive shaft

drive shaft seal

seal ring clutch

ring clutch actuator

cleaner onto drive

onto drive shaft

sealing surface transmission

surface transmission case

clutch housing install

install lower main

shafts straight tension

straight tension free

degrease sealing surface

install transmission case

transmission case loctide

case loctide cleaner

important threads bolts

threads bolts housing

free free grease

gear replacement antara

gear replacement insignia

gear replacement zafira