Bulletin Information

Bulletin Title: #02-08-64-016 - Front Door Hinge Pin/Bushing Wear, Front Door Sags or Door Chucking Movement (Service Procedures, Teflon bushings/Severe Usage Service Kit Released) - (Jul 19, 2002)
Bulletin Type: Technical
Applies To: Doors

Applicable Vehicles

2002 GMC Truck GMC C-Series Medium Duty Truck C6/C7/C8
2002 Chevrolet C-Series Medium Duty Truck C6/C7/C8
2001 GMC Truck GMC C-Series Medium Duty Truck C6/C7/C8
2000 GMC Truck GMC K Pickup - 4WD
2000 GMC Truck GMC C-Series Medium Duty Truck C6/C7/C8
2000 GMC Truck GMC C Pickup - 2WD
2000 Chevrolet K Pickup - 4WD
2000 Chevrolet C-Series Medium Duty Truck C6/C7/C8
2000 Chevrolet C Pickup - 2WD
1999 GMC Truck GMC K Pickup - 4WD
1999 GMC Truck GMC C-Series Medium Duty Truck C6/C7/C8
1999 GMC Truck GMC C Pickup - 2WD
1999 Chevrolet K Pickup - 4WD
1999 Chevrolet C-Series Medium Duty Truck C6/C7/C8
1999 Chevrolet C Pickup - 2WD
1998 GMC Truck GMC K Pickup - 4WD
1998 GMC Truck GMC C-Series Medium Duty Truck C6/C7/C8
1998 GMC Truck GMC C Pickup - 2WD
1998 Chevrolet K Pickup - 4WD
1998 Chevrolet C-Series Medium Duty Truck C6/C7/C8
1998 Chevrolet C Pickup - 2WD
1997 GMC Truck GMC MD Conventional (C Model)
1997 GMC Truck GMC K Pickup - 4WD
1997 GMC Truck GMC C Pickup - 2WD
1997 Chevrolet MD Conventional (C Model)
1997 Chevrolet K Pickup - 4WD
1997 Chevrolet C Pickup - 2WD
1996 GMC Truck GMC MD Conventional (C Model)
1996 GMC Truck GMC K Pickup - 4WD
1996 GMC Truck GMC C Pickup - 2WD
1996 Chevrolet MD Conventional (C Model)
1996 Chevrolet K Pickup - 4WD
1996 Chevrolet C Pickup - 2WD
1995 GMC Truck GMC MD Conventional (C Model)
1995 GMC Truck GMC K Pickup - 4WD
1995 GMC Truck GMC C Pickup - 2WD
1995 Chevrolet MD Conventional (C Model)
1995 Chevrolet K Pickup - 4WD
1995 Chevrolet C Pickup - 2WD
1994 GMC Truck GMC MD Conventional (C Model)
1994 GMC Truck GMC K Pickup - 4WD
1994 GMC Truck GMC C Pickup - 2WD
1994 Chevrolet MD Conventional (C Model)
1994 Chevrolet K Pickup - 4WD
1994 Chevrolet C Pickup - 2WD
1993 GMC Truck GMC MD Conventional (C Model)
1993 GMC Truck GMC K Pickup - 4WD
1993 GMC Truck GMC C Pickup - 2WD
1993 Chevrolet MD Conventional (C Model)
1993 Chevrolet K Pickup - 4WD
1993 Chevrolet C Pickup - 2WD
1992 GMC Truck GMC MD Conventional (C Model)
1992 GMC Truck GMC K Pickup - 4WD
1992 GMC Truck GMC C Pickup - 2WD
1992 Chevrolet MD Conventional (C Model)
1992 Chevrolet K Pickup - 4WD
1992 Chevrolet C Pickup - 2WD
1991 GMC Truck GMC MD Conventional (C Model)
1991 GMC Truck GMC K Pickup - 4WD
1991 GMC Truck GMC C Pickup - 2WD
1991 Chevrolet MD Conventional (C Model)
1991 Chevrolet K Pickup - 4WD
1991 Chevrolet C Pickup - 2WD
1990 GMC Truck GMC MD Conventional (C Model)
1990 GMC Truck GMC K Pickup - 4WD
1990 GMC Truck GMC C Pickup - 2WD
1990 Chevrolet MD Conventional (C Model)
1990 Chevrolet K Pickup - 4WD
1990 Chevrolet C Pickup - 2WD
1989 GMC Truck GMC K Pickup - 4WD
1989 GMC Truck GMC C Pickup - 2WD
1989 Chevrolet K Pickup - 4WD
1989 Chevrolet C Pickup - 2WD
1988 GMC Truck GMC K Pickup - 4WD
1988 GMC Truck GMC C Pickup - 2WD
1988 Chevrolet K Pickup - 4WD
1988 Chevrolet C Pickup - 2WD

#02-08-64-016 - Front Door Hinge Pin/Bushing Wear, Front Door Sags or Door Chucking Movement (Service Procedures, Teflon bushings/Severe Usage Service Kit Released) - (Jul 19, 2002)

Subject:
Front Door Hinge Pin/Bushing Wear, Front Door Sags, or Door Chucking Movement (Service Procedures, Teflon Bushings/Severe Usage Service Kit Released)
Models:
1988-1998 Chevrolet and GMC C/K 1500/2500 Series (Classic) Pickup Models
1988-2000 Chevrolet and GMC C/K 3500 Series (Class...

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Document Tags

Document Title: #02-08-64-016 - Front Door Hinge Pin/Bushing Wear, Front Door Sags or Door Chucking Movement (Service Procedures, Teflon bushings/Severe Usage Service Kit Released) - (Jul 19, 2002)

door

hinge

bushing

wear

chucking

service

procedures

teflon

severe

released

models

chevrolet

series

classic

medium

duty

bulletin

information

body

vehicles

number

sheet

metal

stop

worn

damaged

pins

prevent

appropriate

situation

check

replace

trim

strap

assembly

install

with

anti

spacer

lubricate

each

change

part

ongoing

preventative

maintenance

area

replacement

manual

instructions

replacing

studs

conical

nuts

kits

backing

order

attach

separately

time

added

february

frame

reinforcement

bronze

available

required

click

size

subsection

description

upper

retainer

currently

gmspo

refer

installing

reinforcing

weld

drill

remove

four

cowl

using

plate

lower

bolt

panel

window

kick

washer

bracket

hole

mark

location

punch

screw

sill

template

tapping

notch

plastic

block

labor

right

left

door stop

bushings worn

hinge bushings

stop check

door trim

install severe

severe service

bushings anti

anti chucking

chucking spacer

lubricate door

hinge lubricate

hinge each

appropriate service

service manual

hinge kits

bolts nuts

subsection appropriate

manual door

duty vehicles

replacement procedures

upper hinge

hinge upper

parts currently

currently available

available gmspo

refer doors

information part

part number

gmspo installing

installing backing

order remove

backing plate

cowl kick

kick trim

trim panel

part door

strap bracket

kick panel

using template

template mark

install door

reinforcing plates

spacer block

right upper

right lower

left upper

left lower

door chucking movement

door stop check

door trim strap

install severe service

teflon bushings anti

bushings anti chucking

anti chucking spacer

lubricate door hinge

door hinge lubricate

hinge lubricate door

door hinge each

preventative maintenance situation

replacement hinges needed

hinges needed appropriate

needed appropriate service

appropriate service manual

service manual instructions

around door hinge

door hinge area

doors subsection appropriate

subsection appropriate service

medium duty vehicles

appropriate medium duty

procedures parts information

upper hinge upper

hinge upper bronze

parts currently available

currently available gmspo

refer doors subsection

parts information part

information part number

available gmspo installing

installing backing plates

hinge replacement procedures

spot weld drill

weld drill rotabroach

order remove factory

remove factory hinge

factory hinge welds

bolts nuts separately

using hammer lightly

pins order secure

apply small loctite

small loctite equivalent

head pins parts

pins parts information

roll window completely

window completely remove

cowl kick trim

door trim panel

part door trim

trim strap bracket

cowl kick panel

kick trim panel

using template mark

install door trim

template mark notch

mark notch area

this prevent interference

prevent interference door

interference door trim

pocket knife click

knife click size

left upper door

upper door hinge

click size click

size click size